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Wet process for portland cement manufacturing
Wet process for portland cement manufacturing paccione .co.uk 2 Pogledi • 1 godina prije

Cement is a kind of powdery material. When properly mixed with water, it will turn into slurry. The slurry will gradually harden in air and glue together the granular or fibrous materials such as sand and stone firmly. It is widely used in all aspects of our lives, such as subway construction, bridge construction, and residential building construction. It is an indispensable part of our city.

The production process of silicate cement (also known as Portland cement) is representative in cement production. It usually adopts limestone and clay as main materials. After been crushed, proportioned and ground into appropriate granularity, most of the raw materials will be fed into cement kiln for calcining clinker, and then we usually add an appropriate amount of gypsum (sometimes mixed with other materials or additives) in the cement grinding process, finally obtaining the cement products with a qualified fineness. At cement plant, according to different raw materials preparation methods, cement manufacturing can be divided into the dry process (including semi-dry process) and wet process (including semi-wet process). Next, we will discuss the wet process of cement manufacturing in details.

The diagram of cement manufacturing process
The Diagram of Cement Manufacturing Process
Wet Process and Dry Process
Wet Process
The wet process of cement manufacturing refers to grinding raw material into slurry after mixing with water and then feeding them into the wet process kiln for drying and calcination and finally forming clinker. The slurry’s water content is usually between 32%-36%. In addition, the raw material slurry can also be dehydrated into raw material blocks and put into the kiln to calcine clinker. This method is called the semi-wet process, which still belongs to the cement wet process production.

Advantages: the wet process of cement production has the characteristics of simple operation, low dust and easy conveying. Because the slurry has fluidity so that its homogeneity is good and the quality of clinker is improved. What’s more, the energy consumption of raw material grinding in the wet process is reduced by nearly 30%.

Disadvantages: the heat consumption of the wet process is too high, usually between 5234-6490 J/kg and the consumption of ball mill vulnerable parts is also large. Compared with other processing methods, the clinker manufactured by the wet process has a low temperature when it comes out of the kiln, so this method is not suitable to produce the clinker with a high silica rate and high aluminum-oxygen rate.

Dry Process
The dry process of cement manufacturing means that after raw materials with different particle sizes are dried, broken and ground into powders of certain fineness, they will be sent into the dry process kiln for calcining, finally forming clinker. Besides, the raw material powder can also be made into raw material balls by adding a proper amount of water and then be directly sent to the Lepol kiln for calcining. This method is called a semi-dry process, which belongs to the cement dry process production.

Advantages: as the dry process is to directly feed raw material powder into the rotary kiln for calcination, and the moisture content of raw materials is about 1% – 2%, it saves the heat consumption needed for the moisture evaporation. Therefore, this method has the advantages of energy-saving, high production efficiency and stable output, which can meet the production needs of large cement plants. At the same time, there is less sewage discharged in the dry process cement production. It is conducive to environmental protection. Nowadays, we call the production line with preheater and precalciner as the new dry process cement production line, which is the development direction of dry process cement manufacturing in the future.

Disadvantages: the disadvantages of dry process are the inhomogeneous composition of raw materials, high power consumption and the high dust content in the workshop.

Procedures of the Wet Process
The procedures of the wet process are basically the same with the dry process, which can be divided into three stages: raw materials preparation, clinker calcination, and the cement grinding. All of these stages are covered in the article What You Need to Know about Portland Cement Manufacturing Process we mentioned before.

Similar to the dry process, materials also need to undergo quarrying, primary crushing, secondary crushing, proportioning and grinding in the raw materials preparation stage of the wet process. The biggest difference between the two methods is that in the wet process, water is usually required as a process media added in the raw mix to form slurry. After mixing and blending, the slurry will be stored in the slurry tank waiting for further processing. While in the dry method cement production line, the raw mix doesn’t need water.

How to Make a Concrete Sidewalk - Do It Yourself
How to Make a Concrete Sidewalk - Do It Yourself paccione .co.uk 2 Pogledi • 1 godina prije

Bosch demo hammer: https://amzn.to/2zSqJuy still needs the shovel attachment: https://amzn.to/2z6CQnm
A well reviewed option for less than $200: https://amzn.to/3dD7pjC
Quikrete Concrete Expansion Joint: https://amzn.to/2A30IIX
Due to requests, I am now including links to products when possible. These links are provided for reference, no company or individual paid to be in this video. Depending on the vendor, a small commission might be paid and if so, would be used to support continuing this channel.
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Installing a walkway can be a very labor intensive job, but if you do it yourself, you can save a lot of money over hiring contractor.

Before you get started, you’ll need the following materials.
-fiber reinforced concrete
-claw hammer
-line level: https://amzn.to/2AxwsFX or https://amzn.to/3gYpxGL
-wooden stakes
-expansion joints: we used https://amzn.to/2A30IIX
-wood forms
-trowel
-wheelbarrow
-Bosch electric shovel: https://amzn.to/2zSqJuy or manual equivalent
-concrete mixing tools
-broom
-tape measure

First, determine how long and how wide you want your walkway to be. After you’ve measured the width, drive a stake into the ground on both sides of where you’ll begin, these stakes will be your reference points for the remainder of the project.

Then, attach a screw to the lower third of the first stake. Use a line level to make sure you’ve got the proper angle of drainage away from the house.

The line level is basically a long piece of string strung through a small level. The string fits through two holes on top of the level, so you can slide the level along the string.

Take one end of the string, attach it to the screw you’ve installed on the first stake, drive a second stake at the end of your proposed walkway. Attach the other end of the string to this stake and check to make sure that you will have proper drainage. In other words, you don’t want the bubble to show “level”,you want there to be a slight slope away from the house. (Failure to make sure water will drain away from your house could later cause foundation problems)

Next, use a shovel or the Bosch electric shovel, to dig out the area of your walk.

Once this is done, sink a stake about ever two feet on both sides of the cut out ground where your walkway will go. Then take 3” X 4’ pieces of plywood and attach them at ground level to the stakes. You can use a cordless screwdriver to hold the plywood to the stakes. These pieces of wood are your concrete forms which will hold the cement in place when you’re ready to pour the walkway.

But first, put in your expansion joints. Expansion joints are installed about every three feet and are used to keep your concrete from cracking during expansion and contraction in hot and cold weather.

Using fiber reinforced concrete, which we used in this segment, is a good idea. The hundreds of thousands of tiny fibers give the concrete extra strength as is hardens, thereby eliminating the need for wire mesh or re-bar to support ordinary concrete.

Mix your concrete in a wheelbarrow. Then pour the walkway into the forms. Use a trowel to smooth it out and make sure you have a nice even finish.

TIP: Before the concrete dries, use a broom to give the surface texture. Simply take a broom and lightly sweep across the concrete from side to side. This will put small grooves into the concrete surface as it dries and will reduce the chance of your walkway being slippery when wet.

After the concrete has thoroughly dried (usually five days) remove the outer forms and stakes and you’ve got a beautiful walkway.

WHAT WE USED

The material used to install the backyard sidewalk was Quikrete Fiber Reinforced Concrete.

Quikrete’s fiber reinforced concrete contains hundreds of thousands of tiny fibers which finish smooth, eliminating the need for wire mesh or heavy re-bar in many slab-on-grade applications like walkways, patios steps etc. Specially developed to minimize cracking, chipping and flaking.

Fiber reinforced concrete also dramatically reduces cracking caused by drying shrinkage.

Quikrete Expansion Joint Strips, https://amzn.to/2A30IIX protect concrete slabs from potential damage caused by expansion and contraction. Made from cane fiber, the five foot long strips are weather resistant, absorb very little water, and do not become brittle in cold weather.

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Primitive Technology: Wood Ash Cement & Fired Brick Hut
Primitive Technology: Wood Ash Cement & Fired Brick Hut paccione .co.uk 2 Pogledi • 1 godina prije

Primitive Technology: Wood Ash Cement & Fired Brick Hut
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About This Video:
I built a hut from fired clay bricks and mortared them together with a cement made from wood ash left over from the firing process. When I developed wood ash cement years ago in a previous video, it was in response to the need of a cement made from material other than lime stone, which is absent in my location. Wood ash was suitable because it contains calcium oxide, the active cementitious material for making mortar. I made clay bricks and fired them in a kiln made previously. Then I collected the wood ash and made them into pellets storing them for later use. When it was time to make the mortar, I put the pellets in the kiln and fired them. Here it's important to note that the ash needs to be fired at a high temperature with oxygen, ordinary ash from a camp fire won't work as is because they don't get hot enough. It needs to be pelletized and fired again in a kiln before use. I mixed the fired ash pellets with sand (1:3 ratio by volume) and used it to mortar the bricks together. It's important to use a trowel (flat piece of wood here) instead of bare hands to handle the mortar due to lye burning the skin (I got mild lye burns on my fingers). The ash left over from firing the bricks was enough to mortar those same bricks together. The hut was 2x2 m and 2 m high at the gables. Wooden beams were placed onto the gables to form the roof and secured in place with mortar. Then I made barrel roof tiles and lay them onto these beams. The whole project took 6 and a half months to build. The hut sheds rain well and the mortar is water proof (won't dissolve in water), surviving many rainstorms even before the roof was up. The main take away from this video is to always look for a way to take a waste material (wood ash) and make it into a resource (cement).

About Primitive Technology:
Primitive technology is a hobby where you build things in the wild completely from scratch using no modern tools or materials. These are the strict rules: If you want a fire, use a fire stick - An axe, pick up a stone and shape it - A hut, build one from trees, mud, rocks etc. The challenge is seeing how far you can go without utilizing modern technology. I do not live in the wild, but enjoy building shelter, tools, and more, only utilizing natural materials. To find specific videos, visit my playlist tab for building videos focused on pyrotechnology, shelter, weapons, food & agriculture, tools & machines, and weaving & fiber.

#PrimitiveTechnology #WoodAshCement #FiredBrickHut

How To DRY POUR CONCRETE SLAB and Update of Our 1st Pour
How To DRY POUR CONCRETE SLAB and Update of Our 1st Pour paccione .co.uk 2 Pogledi • 1 godina prije

MOST RECENT DRY POUR LINK HERE⬇️

DRY POURING CONCRETE over EXISTING PATIO…What You Need To Know
https://youtu.be/i5PwQFQvbd8

DRY POUR CONCRETE WALKWAY: 4 Inches Thick WITH Reinforcement. Anyone Can Do It!
https://youtu.be/_50MXEHr678

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Our friends in Minnesota, Jenna & Teddy @TheLiFeInPines https://youtu.be/JfLQFPF8Ulk

Step by step, we teach you how to dry pour your own slab for LESS THAN $60! This is a great method to use if you are looking for an area to cover with concrete, but want to do it on your own.
We go in depth on all the “how to”, plus share tips & tricks along the way to help make your slab turn out perfect.

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PRIMITIVE SKILLS: How To Make  Roman Concrete (ancient concrete)
PRIMITIVE SKILLS: How To Make Roman Concrete (ancient concrete) paccione .co.uk 2 Pogledi • 1 godina prije

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Cement manufacturing Process | How to make OPC & PPC Cement by Kiln Dry Pyro-processing system
Cement manufacturing Process | How to make OPC & PPC Cement by Kiln Dry Pyro-processing system paccione .co.uk 2 Pogledi • 1 godina prije

Cement manufacturing Process | How to make OPC & PPC Cement by Kiln Dry Pyro-processing system;

Please LIKE | SUBSCRIBE | SHARE our you tube video for our motivation & please do not forget to hit the bell icon button for latest update.

This video is only for education purpose.

Mr. JK Singh has rich experience in cement plant project designing, operation & maintenance of equipment, etc.

Email-ID for any Technical Guidance & support : cementpdm@gmail.com

Please give your valuable comments & suggestion in comment box for continuous improvement. Thanks
******************************
Following process is made for making OPC & PPC Cement;
1. Quarring
2. Lime stone Crushing (Size from 1500 mm to below 75 mm)
3. Limestone stacking & Reclaiming (Homogenization Process)
4. Raw mill Grinding (Size below 75 mm to 212 Mic 1to1.8% Residue, 90 Mic 14to16% Residue)
5. Pyro-Processing (Kiln, Cooler, Clinker Silo)
6. Coal mill Grinding (Size below 50 mm to 212 Mic 1% Residue, 90 Mic 12to14% Residue)
6. Cement mill Grinding (95%Clinker + 5%Gypsum size below 50 mm to 90 Mic 1% Residue, 45 Mic 10 to12% Residue, 3200 Blaine)
7. Packing plant (8 or 16 spout packer) & dispatch

Cement is typically made from 95%Limestone (CaoCo3) and 5%Laterite (Fe2O3), Clay or shale, Red mud, etc. These raw materials are extracted from the quarry crushed to a very fine powder and then blended in the correct proportions.

This blended raw material is called the 'raw feed' or 'kiln feed' and is heated in a rotary kiln where it reaches a temperature of about 1400 C to 1500 C. In its simplest form, the rotary kiln is a tube up to 85 metres long and perhaps 6 metres in diameter, with a long flame at one end. The raw feed enters the kiln at the cool end and gradually passes down to the hot end, then falls out of the kiln and cools down.

The material formed in the kiln is described as 'clinker' and is typically composed of rounded nodules between 1mm and 25mm across.

After cooling, the clinker may be stored temporarily in a clinker store, or it may pass directly to the cement mill.

The cement mill grinds the clinker to a fine powder. A small amount of gypsum - a form of calcium sulfate - is normally ground up with the clinker. The gypsum controls the setting properties of the cement when water is added.

#CementmanufacturingProcess #Cementplant #Rawmill #Kiln #Cementpdm

How to make a paper boomerang - paper origami - boomerang
How to make a paper boomerang - paper origami - boomerang paccione .co.uk 2 Pogledi • 1 godina prije

Simple way of making boomerang
Best Origami Course -
https://bit.ly/3eW7E9N
Boomerang Craft Toy- https://bit.ly/2ZSYxjV
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Licensed under Creative Commons: By Attribution 3.0 License
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#Boomerang #origami #papercraft

TESTING NO GLUE NO ACTIVATOR SLIME RECIPES❗️😱 how to make slime WITHOUT glue & activator DIY Cra
TESTING NO GLUE NO ACTIVATOR SLIME RECIPES❗️😱 how to make slime WITHOUT glue & activator DIY Cra paccione .co.uk 2 Pogledi • 1 godina prije

I EXPOSED VIRAL NO GLUE NO ACTIVATOR SLIME RECIPES! 😱😳 DIY how to make slime WITHOUT glue and activator Craft

In this slime video, I show how to make slime without activator and glue. This is an easy diy slime tutorial for slime hobbyists with no glue and without using activator or ingredients. The squishy slime is a new type of diy fidget toys. I am testing tiktok viral no activator no glue slime recipes. How to make slime without glue & how to make slime without activator. This is an easy diy crafts & the slime makes oddly satisfying slime asmr. This is an easy slime recipe for making slime without glue or activator at home that actually works. This is a DIY how to make slime video like diy fidget toys, diy fidgets.

#slime #howtomakeslime #howtomakeslimewithoutglue #noglueslime #fidget #diy #slimeasmr #slimerecipe #crafts #diyslime #howto #satisfying #craft

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This video is targeted towards a general audience like hobbyists. It is intended for teens or an older audience because it is a DIY craft tutorial and uses complex vocabulary & adult humor.

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How To Make a Paper Boomerang - Origami
How To Make a Paper Boomerang - Origami paccione .co.uk 2 Pogledi • 1 godina prije

Subscribe for more amazing videos! ► https://bit.ly/33SNrhK

Paper: Printer Paper
Size: A4 / Letter Sized

How To Make a Paper Boomerang - Origami
Welcome to my tutorial on how to make a paper boomerang (Really comes back!!).
Start off with just a normal sheet of A4 or letter Sized (8.5 x 11 inches) Printer Paper. With one sheet you'll be able to make 2 boomerangs!! Scissors to cut the paper in half are optional, as you can also tear the paper like I do in this video.
If you follow all the instructions in this tutorial carefully it should be quite easy to make. Just make sure that you make really good creases and that the boomerang is as flat as possible. Neatness really counts with this model.

If your boomerang does't fly back, first make sure your model look exactly the same as mine. Throw the boomerang slightly upwards and spin it.

I hope you guys will have a lot of fun with this boomerang and that you can impress your friends :-) If you enjoyed the boomerang, share this video with your friends.

Thanks for watching and don't forget to comment, rate, and subscribe to my videos.

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How to make a KNEADED ERASER - DIY
How to make a KNEADED ERASER - DIY paccione .co.uk 2 Pogledi • 1 godina prije

Learn how to EASILY turn any solid eraser into a kneaded eraser + tips and tricks. This is my favorite type of eraser and I use it in almost all of my tutorials. Since we're all in quarantine right now, I know it may not be easy to buy, so I hope this DIY tutorial helps!

✅ MORE DIY TOOLS YOU CAN MAKE
- How to make a blending stump:
https://www.youtube.com/watch?v=LmstMj8B3xk

✏️ SOLID ERASERS I TESTED IN THIS VIDEO WITH RESULTS!
Notes: I judge how good each eraser is by how well it erases (how many dabs it takes to erase something), how well it holds its shape when I mold it/when I use it to erase something. Erasers ranked as mediocre are still viable, they're just less effective to work with (eg: it may require more effort to erase with)

- Sakura Latex-Free, Non-PVC Eraser (Quick to knead. Doesn't require adhesive. Makes a great kneaded eraser.)

- PaperMate PVC-Free Eraser (Quick to knead. Doesn't need any adhesive. Makes a great kneaded eraser): https://amzn.to/2WzKNcs

- Tombow Mono Plastic Eraser (Quick to knead. Somewhat crumbly. Needs some adhesive or graphite to soften it up. Makes a great kneaded eraser. Will become stiff when it cools back down from the warmth of your fingers, so it requires kneading before use. You can use this to your advantage, though - using it as both a solid eraser and putty eraser. It can hold its shape extremely well for erasing the tiniest areas): https://amzn.to/3dru1nj

- Pentel Hi-Polymer Eraser (Quick to knead. Somewhat crumbly putty. Needs some adhesive to fix crumbliness. Makes a good kneaded eraser): https://amzn.to/35H5s26

- Dixon HB Pencil from dollarstore, latex-free (Takes some effort to knead. Not crumbly, but feels drier than all the solid erasers listed above. Works better without adhesive, but it is quite stiff. Makes a good kneaded eraser after you mix it with some graphite): https://amzn.to/2WIs92a

- Random white eraser from an old pencil case. I probably haven't used it in like 12 years (It was so stiff that it didn't even feel like rubber (It still worked anyway. I was able to quickly form it into a putty without any adhesive. Makes a good kneaded eraser)

- Paw Patrol Eraser from dollarstore (Quick to knead. Crumbly putty. Needs some adhesive. Makes a good kneaded eraser)

- PaperMate Pink Pearl Latex/PVC-Free Eraser (Extremely crumbly. Needs a lot of adhesive to become putty. Makes a mediocre kneaded eraser because it requires so much adhesive in order to be a decent putty eraser, that it can be difficult to mold into certain shapes without it sticking to my fingers and it changes shape too easily when I erase - you can observe this at the 4:13 mark. If you don't need it to erase super fine details, it will do a good job): https://amzn.to/2SMryLx

- Studio HB Pencil from dollarstore (Results were similar to the Pink Pearl eraser. Makes a mediocre kneaded eraser)


✏️ MY FAVORITE STORE-BOUGHT KNEADED ERASER
I used this for some comparison shots.
- Prismacolor Kneaded Eraser (My favorite brand. I'm not sponsored by them. A NEW kneaded eraser will need to be broken into by adding some graphite particles and kneading it well to get it to soften up): https://amzn.to/33VEnYt


⏰ SKIP TO TIMESTAMP ⏰
0:00 - Intro
0:16 - How to make a kneaded eraser
1:02 - How to make putty out of a CRUMBLY eraser
2:23 - Two methods to fix stiff/slightly crumbly putty
3:38 - Testing newly made kneaded eraser
5:14 - How to make crumbs FASTER

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How To Make A Laptop For Kids
How To Make A Laptop For Kids paccione .co.uk 2 Pogledi • 1 godina prije

A quick craft using kitchen foil to make a dream come true toy for Max
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